All of us will simultaneously agree on the fact that air compression is quite expensive these days. It becomes even more expensive if you do not maintain it properly. The working costs along with the ill-maintained compensation costs pile up to be huge. Repairing the worn-out parts and replacing the damaged parts every now and then can be quite expensive. Sometimes the defects are so intense that it calls for an urgent replacement which is pretty inconvenient. When you buy an air compressor from a reputed air compressor supplier, there are high chances that you won’t face many problems, because their after-sales services are better. Here are some of the tips to follow to minimize your air compressor costs:
Fix Any Prevalent Leaks
Even a leak of quarter-inch leakage will cost you a lot. The costs get amplified if the pipes become old. In fact, pipes that are older than 5 years will cost you a hike of 25% maintenance cost. Thus, your target should be to fix any leaks. The first task is to identify any leakages. Most of the leaks are non-identifiable because they do not make any noise. If an air compressor has a leakage, most of the time, you won’t even know and it would eat away so much of your money. If detecting seems difficult, you may opt for any third-party help.
You may also want to conduct scheduled maintenance services that are best for detecting and repairing such defects. However, it is extremely crucial to minimize such problems because you would be not only wasting money but also compromising the health of your air compressor which will generate extra costs in the long run.
Run At Required Pressures
Reducing the working pressure is one of the ideal tips for maintaining the good health of air compressors. If you are wondering whether it is of any help to the working of the air compressor or not, it is important to know that: for every 2% reduction in pressure, you can cut down on the energy consumption by 1%. That is actually a lot if you calculator numerically. This is just like maintaining the optimum speed for ideal fuel consumption.
You have to keep on checking the pressure system to closely observe whether there are any faults in the pressure system or not. There can be issues with the pressure system if there are leakages. Hence, it is crucial to observe almost each one of the components to make sure that the pressure is appropriate.
The piping infrastructure plays a big role when it comes to saving money with your air compressor. The piping system is intended to optimize any transfer of compressor air. The transfer needs an optimum pressure. When all the parts of the air compressor are working ideally, it is automatically maintained. However, if there are any malfunctions, the piping infrastructure is compromised and that can increase the operating costs.
With increased flow through the pipes, the pressure drop will also increase. The ideal way a pipe should work is to minimize any pressure drop. In this case, the pre-existing pipe dimensions also play a crucial role. The piping should usually be large enough to prevent pressure fluctuations. It is always better if you can review the piping infrastructure before buying. In case, you dont have the requisite knowledge, call up for help.
Abstain from Changing the Filters Too Often
Many users, the more you change the filters, the better it gets. It is not absolutely true. The fact that filters need regular inspection is correct but you need to avoid over changing the filters. Actually, there is no need to change filters every other day. They are built with enough capacity to tolerate. Instead of only concentrating on the filters, pay attention to various other air of use points and airline components. Sometimes, it is not only the air filters but several other components that may cause the problem.
Unnecessary costs like over changing the parts or increasing the frequency of change can cost you more. It is better to follow the user manual because everything is mentioned there including the frequency of change for the parts. Also, you can connect with a trustworthy air compressor supplier for better suggestions on when to change the parts including filters.
Proper maintenance of the air compressor can definitely reduce the working costs of the machine. Thus you will save more. Also, emphasize proper utilization of the energy by the machine because optimizing energy consumption is one of the ways to save money. Always choose to connect with reputed air compressor suppliers for buying the compressors and as well as maintaining services as they know the best. Lastly, always pay attention and inspect your air compressor regularly.